Projects

DALMIA CEMENT PLANT

Chennai

About the Project

Meking Buildtec was entrusted with the execution of a large-scale coal storage shed for JSW Steel – a key requirement for their thermal power operations. The shed had to meet high standards of structural safety, weather resistance, and environmental compliance. This project demonstrates Meking’s capability to deliver complex industrial infrastructure on time while maintaining engineering precision and safety.

Location

Chennai

Duration

2025-12-11

Client

DALMIA

Key Features

Dome Structure Span – 140 Meters

This coal shed features a remarkable clear span of 140 meters, showcasing engineering precision to create large, unobstructed internal space ideal for bulk storage and material handling without the need for internal columns or supports.

Height – 38 Meters

Standing at a height of 38 meters, the structure ensures optimal vertical clearance for equipment movement, conveyor systems, and ventilation, making it a perfect fit for large-scale industrial applications.

Steel Tonnage – Approximately 1,750 Metric Tons

The entire structure was fabricated using approximately 1,750 metric tons of high-grade structural steel, ensuring robust performance under heavy-duty conditions and long-lasting durability in various environmental zones.

Structural Design – Arch-shaped Pre-Engineered Building (PEB) with Braced Frames

The design follows a modern arch-based pre-engineered format, supported by strategically placed braced frames, which enhances both lateral stability and aesthetic value while significantly reducing material usage and erection time.

Roofing and Cladding – Galvalume Sheets with Ventilation Ridge

The roofing is done using premium galvalume-coated steel sheets, known for corrosion resistance and long life. A ventilation ridge is incorporated for continuous airflow, helping control temperature and humidity inside the shed.

Foundation – RCC Footings with Anchor Bolt System

A solid foundation has been provided using reinforced cement concrete (RCC) footings, anchored with precision-engineered bolt systems to ensure structural rigidity and resistance against shifting loads.

Wind and Seismic Resistance – Compliant with IS Codes

The entire structure is engineered to withstand high wind pressures and seismic activities, fully compliant with Indian Standard (IS) codes, making it suitable for challenging terrains and diverse geographical zones.

Zero On-Site Welding – Fully Bolted Connections

To ensure faster and safer installation, the project utilized 100% bolted connections, eliminating the need for on-site welding. This approach enhances construction quality, speed, and safety.

Safety Score – Zero Accidents During Erection Phase

The erection of the coal shed was completed with an impeccable safety record of zero accidents, highlighting MEKING India’s commitment to safety protocols and international best practices in construction execution.